Mercury 25, Part 2

by Jay 23. October 2010 16:45

When we bought the Mercury, we wanted a used motor.  It was a prospective purchase; we’d never had a RIB before, didn’t know whether it was going to work for us, and had no idea how much horsepower we wanted.  We also wanted electric start and power tilt for Tanya, since she would be a primary user.  It would have been a very expensive motor new, and we were trying to be frugal and limit our exposure to a bad decision.

Now, we think a brand new motor is warranted.  We’re committed to the RIB and we are willing to make the investment for reliability.  We're ready to leave Florida and don't need the additional risk of a grumpy outboard.  Our mantra has changed to "the motor we don't know doesn't work is better than the one we do".  We’ve already determined that used motors aren’t economical for us anyway.  The only downside is that a new motor has to go through a break-in period, and we can’t start abusing it right away.

We have never seriously considered a 4-stroke motor.  They use less fuel and have cleaner emissions, and it would be great not to have to fool around with mixing oil into the fuel, but for us the costs outweigh the benefits.

For starters, 4-strokes are more complicated.  They are now standard in the US because of our emissions laws, but this is not the case in much of the world.  We envision ourselves going to developing countries where we have to rely on ourselves and locals to keep our engines running.  A sophisticated motor that nobody understands and requires special tools and parts would be a liability, and possibly completely useless.  We’re much more comfortable with a 2-stroke design that has been manufactured for 20 years and is used worldwide.

Four-strokes are also heavier.  To my simple mind, the piston has to cycle twice as many times for each power stroke of the engine.  It can’t run twice as fast, so instead it has to have a larger displacement in order to deliver equivalent power.  That means a larger, heavier block and flywheel.  Because we eventually have to lift it, either when moving the motor on and off the boat, or hoisting the boat in the davits, the weight is a problem.

The 4-strokes are the beneficiaries of more modern engineering, which helps with the power-to-weight ratio.  It’s one of those cases where improvements only occur when the manufacturers are forced to make them.  Progress is painful and it took years for manufacturers to figure out how to make a good 4-stroke.  It does appear that they’re there now and today’s motors are fairly reliable.  But mandated progress is often misguided, like what they’ve done with ethanol in gasoline.

We compare the 4-stroke revolution to the way cars changed to electronic fuel injection.  Suddenly you can’t work on your car anymore, but the cars are more efficient and reliable.  Like an old VW bug versus a Honda Accord.  But everything breaks eventually and back to my original point: try getting your Honda fixed in a coastal village in Nicaragua.

So 4-strokes are pretty much off the table when looking at new motors.  But we did make the rounds to the local dealers to kick the tires and let them help solidify our position.  And we learned a few things, too.  For example, a 4-stroke is harder to pull-start, which makes sense with the lower cycle ratio and larger cylinders.  Electric start was already a requirement, but we want a pull-start backup.  A 2-stroke will have both the electric button as well as a pull-start handle, but to pull-start an electric 4-stroke you have to take the cowling and flywheel cover off and install a handle (at least on the models we've seen).

The Yamaha dealer was not very helpful, nor was the factory rep, who happened to be there.  Neither of them knew the product very well, and between them they gave us a couple of mis-truths.  For example, they said the warranty could be used internationally, when Yamaha’s website clearly says it can’t.  But we did get to see the models (and how big they really are).  And we were surprised to learn that Yamaha’s 4-stroke 20hp is only 10 lbs heavier than the 2-stroke 25, which is almost acceptable. 

Of course, all the models he had were 4-strokes.  New 2-strokes are very hard to come by in the US these days, and can only be had from dealers with the foresight to stock up on them before 2010.  We know of a dealer in St Petersburg that has them, but haven't given up on Miami yet.

The Mercury-Suzuki-Evinrude dealer was great.  When we explained what we want to do, he said his money would be on a Yamaha 2-stroke if we could find one.  He lamented not stocking up on the 2-stroke Mercury motors, but Yamaha was still #1 internationally and he thought Mercury was a distant second.  Apparently Suzuki only lets dealers carry above or below 40hp, so he couldn’t tell us much about the smaller motors, except that he’d heard the Suzuki 25 was a turd. 

Evinrude is an oddball because their E-Tec motors are 2-strokes that are actually cleaner than 4-strokes.  However, they do this with oil injection and electronics and are therefore even more complicated.  This technology doesn’t scale down well and their smallest motor is a 25hp.  It weighs 146 lbs, which is 35 lbs more than the Yamaha 2-stroke, so not a contender.  Otherwise they’re great motors and we see lots of them.  The dealer has one himself, but said that 3 years between scheduled maintenance often leads to nasty surprises.

A new Mercury holds no attraction for us.  The only real differentiator is how they shift.  On a Mercury you twist the throttle one way for forward, and the other way for reverse.  Everyone else uses a handle on the powerhead.  We tried to see this as an advantage when buying our current motor; that a person could shift gears one-handed without fumbling for a shift lever, but previous experience told us this was not as simple as it sounds.  This has held true, and after using our Mercury almost every day for the last 5 months we still screw up the gears, or have to look down to be sure.

It is a major disappointment is that nobody has a power tilt option in combination with a short shaft and a tiller on a new motor.  But our old Mercury 25 2-stroke does.  Actually, the Nissan 25 4-stroke does too, and it’s even fuel injected, but it weighs 182 lbs.  The only hope we have at this point on a new motor is an aftermarket solution from CMC.  This is a separate tilt bracket that bolts to the back of the boat and the motor clamps onto.  It weighs 24 lbs.  It’s either that, or we continue to invest in our Mercury, or we give up on Tanya and the kids ever taking the dinghy ashore themselves.

So assuming our old Mercury is a lost cause, our next choice is a new Yamaha 25hp 2-stroke with a CMC tilt bracket. 

The final consideration for a new Yamaha is domestic or international.  We can buy a new Yamaha 2-stroke 25 either in Florida or in the nearby Bahamas.  I don’t know if the motors are actually different, but the US dealers don’t recognize the international model numbers.  We discovered this with our old Yamaha 4hp that Take Two’s previous owner bought in the USVI’s.  This really forces us to decide where the motor is going to spend its time.  A US motor will come with a warranty that can only be used in the US, but we know how to get US parts shipped internationally, so that may be our best bet.  We have not checked the motor prices in the Bahamas, but we should since 2-strokes are not the rarity there that they have become here. 

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Jay and Tanya bought Take Two, a 48' catamaran, to slowly go broke while teaching their children about the world and having a great time.

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